Factory robot malfunctions and skewers Chinese worker

Factory robot malfunctions and skewers Chinese worker with TEN massive steel spikes in horrific accident

  • The 49-year-old man in China was hit by a rogue robot that collapsed suddenly
  • He was impaled by sharp steel rods in the arm and chest, each one foot long 
  • Surgeons have removed all of the 10 spikes and he is in stable condition
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A factory worker was skewered with ten huge steel spikes after a rogue robot malfunctioned and impaled the man.

The incident occurred in China and the man managed to survive after the robot’s arm fell onto him and plunged the spikes into his chest and arm. 

Surgeons managed to removed the spikes from the 49-year-old known as Zhou, through emergency surgery. One of the robot’s pins was just 0.1 centimetres (0.04 inches) from a major artery.

Each of the sharp steel bars measured 30 centimetres (one foot) in length and 1.5 centimetres (0.59 inches) in diameter, according to a Chinese hospital which treated the factory worker.

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Mr Zhou (pictured), 49, was hit by part of a machine which had suddenly collapsed in China

He was impaled by 10 steel spikes (pictured) in the arm and chest, each measuring a foot long

The man is in stable condition, according to the Xiangya Hospital in Changsha.  

The victim works for a porcelain factory in Zhuzhou in southern China’s Hunan Province. 

It is said that the accident took place last Tuesday when Mr Zhou was working a night shift. 

It was then that the restless robotic arm suddenly collapsed from a machine and fell onto Mr Zhou. 

Close up images of the man’s impaled body (above) were taken before the operation 

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Surgeons from the Xiangya Hospital in Changsha successfully removed all of the metal rods

The spikes, which were part of the robotic arm, speared through the worker’s body. 

Four of them were stuck in his right arm, one in his right shoulder, one in his chest and four in his right forearm, reported People’s Daily Online.

The seriously wounded man was first taken to a local hospital by his colleagues before being transferred to the Xiangya Hospital in the provincial capital.

Dr Wu Panfeng, the lead surgeon for the patient, said because the spikes were long and made of metal, the patient could not be given an X-ray scan. 

Doctors had to operate fast in order to remove the thick nails from the worker’s body

Mr Zhou had been impaled by the robot whilst working at the factory in Zhuzhou Hunan province

Dr Wu said the man was in critical condition as the spike in his chest could damage the nerves and the main blood vessel on the right side of his body, causing a haemorrhage.

The doctor added that because the patient could not lie down, he had to lean on more than 10 doctors and nurses while having his wounds sterilised. 

An emergency operation was carried out the next day by experts from various departments, including ER, cardiothoracic surgery and hand microsurgery.

During the operation, surgeons discovered that the spike on the patient’s right shoulder was just 0.1 centimetres (0.04 inches) from the main nervous system in the thoracic outlet, the area between one’s collarbone and first rib. 


The World Economic Forum has unveiled its latest predictions for the future of jobs.

Its 2018 report surveyed executives representing 15 million employees in 20 economies.

The non-profit expects robots, AI and other forms of automation to drastically change the workplace within the next four years.

By 2022:

Jobs predicted to be displaced: 75 million

Jobs predicted to be created: 133 million 

Share of workforce requiring re-/upskilling: 54 per cent

Companies expecting to cut permanent workforce: 50 per cent

Companies expecting to hire specialist contractors: 48 per cent

Companies expecting to grow workforce: 38 per cent

Companies expecting automation to grow workforce: 28 per cent

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